Products

DESCRIPTION

Basic Info.

Model NO.	LED01
Manufacturing Technology	Computer Technology
Transport Package	Steel Pallet Wooden Pallet
Trademark	KINGLAN
Origin	China
HS Code	84624119
Production Capacity	200sets/Month

Product Description

POWER PRESS MACHINE

Mold Design& Manufacturing

The power press stamping molds/tools are including:

1. progressive die,

2. Stage mold (single stage mold),

3. Transfer mold (with transfer system)

We are manufacturer provide whole line solution including power press, feeder and decoiler, mould, Iron-hand,etc.High quality press machine, feeder machine, progressive die, mold, robot, ools -factory direct sale Progressive die (photo)

(LED Bulb progressive die)
(LED bulb AL cover production line whole line testing before delivery)We desgin and manufacturing molds with function excellent connect with:- Decoiler&straightner + NC servo feeder-Transfer system-Robot-Tools/Molds/Progressive die- Production line complete solution-Filed service /On line service

Progressive Die Set Overview

Sheet metal progressive die can complete punching, bending, stretching, forming and other processes until one part is completed.

If the complexity of the stamping is high, the progressive die can sometimes only complete the previous processing in the work piece stamping. The subsequent stamping processing is completed by the stage die.

In the progressive die, before the completion of all processes, the piece and the strip are not separated, the spacing between the adjacent two work steps must be the same, otherwise the material cannot be fed.

Progressive Die Stamping Features

Advantages

1. Progressive die is a multi-task sequential die. It can include punching, bending, deep drawing, forming and many other processes, so it has higher production efficiency than compound die, and can produce quite complex stamping parts.

2. Progressive die operation is safe because manpower does not have to enter the hazardous area.

3. In the progressive die design, process can be dispersed. Because the process does not have to be concentrated in the same station, there is no problem of "minimum wall thickness" in the compound mold. Therefore, the mold is relatively strong and has a long service life.

4. The progressive die is easy to realize automation, including automatic feeding, automatic output (material), automatic riveting.

5. The waste of the progressive die will drop downwards, and the work piece will come out downward or exit from the side of the mold. Therefore, high-speed presses can be used for its stamping, such as terminal dies, high-speed dies etc.

6. In general, one set of progressive die uses one press machine, so the use of progressive die can reduce the press quantity, workshop area, semi-manufactured goods transportation and storage area, and manpower required for stamping.

Material Utilization

Because the use of progressive die requires a tie-up or side strip, the material utilization rate is lower than the blanking die; so precious metals should not use progressive die; Considering the shape of the product, using appropriate layout methods (some layout methods may make the mold more complex) can also increase the material utilization of the product.

Stamping Material

Materials used for progressive die are generally long strips. If the material is thicker or the production batch is small, the sheet can be used; if the material is thin and the batch is large, consider using the coil. When coil is used, the material can be automatically fed, and the high-speed press can be used for automatic stamping.

Progressive die has strict requirements on the width of the material: when it is too wide, the material cannot enter the guide plate and the feeding is not smooth; if it is too narrow, it affects the feeding accuracy, and it is also easy to damage the mold.

Feeding Method

1. Feed manually. Applicable to the case that the production batch is not large, the material is thick, and the work piece is large (for example, 3.0mm stainless steel work piece). This type of feeding method is not as efficient as automatic feeding.

2. Automatic feeder feeding. It is generally suitable for the feeding of coils in stamping. It is characterized by high feeding accuracy and high production efficiency, which is often used in mass production.

3. Attach a self-made feeding device to the mold, such as small sliders, ratchets and other structures, but generally less used this way.

(LED bulb AL house progressive die with feeder machine and press machine)What is the difference between progessive die, stage mold and transfer mold?

Regular Mold Manufacturing parameters

Product Name	Precision metal progressive stamping dieprecision metal progressive stamping die
Material	SKD11,D9, Tungsten steel, Cr12 Mov
Standard	DIN GB ISO JIS BA ANSI
Design file format	dwg, dxf, step, x_t, top, igs
Tooling manufacturing cycle	3 weeks to 10 weeks
Forming way	Punching, blanking, bending, burning, deep drawing, forming, etc
Stamping parts	Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc
Parts machining equipment	Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc

About US:

Our company is located in Wuyi, Jinhua City. Our plant area is 100,000 square meters, our plant height is more than 35 meters, and our workshop traveler is 120T, which is suitable to produce 2400T large-size Power presses. We have our owned brand - KINGLAN. Now we are among the top 3 to produce power presses in Chinese market.Our company has got ISO certificate and put ISO international quality standard system into practice, so that our products reach the international standard. Our company manufactures KINGLAN brand series 25T-2400T high-technology & high-quality press machines that can be substituted the imported products. Great manufacturing ability and matured technology are the main advantages of KINGLAN. High reliability and durability are the ever-lasting endeavor of KINGLAN. Now we are looking for dealers and distributors to promote our products in worldwide markets. If you are interested, please visit us for more information.

FAQ
Q: Are you a factory or trading company?
A: We are a factory which has been producing stamping machines for more than 35 years
Q: What are your main products?
A: We specialize in manufacturing press machine, molds, decoiler straightener and feeder, metal stamping die, transfer arms etc. ie, we mainly help customers contract to build the whole stamping line projects
Q: What's the delivery time? A: The standard machine is 25 to 30 days after payment. If asked to supply whole production line by our customer, we will confirm the delivery time based on the specific project itself. Q: What's your payment term?
A: we advise 30% T/T deposit, balance paid before shipment
Q: Do you receive OEM?
A: Yes, we warmly welcome customers to do OEM in our factory.